workshop with turbine in service

From steam turbine overhauls to advanced diaphragm manufacturing, we deliver reliable solutions for power generation and marine applications. Local expertise, global standards – driving efficiency and sustainability for South Africa’s energy future.

 

Local projects powered by Everllence South Africa

Power generation

Machine type Steam turbine
Duration  9 month
 Scope Reverse Engineer, Manufacture and Supply of Replacement Diaphragms & Seals, Stage 1 - 9 for Turbine Alternator No.6
 Benefits Improved quality and lead time for client to execute power to the local power Grid
Machine type Steam turbine back pressure
OEM

Peter Brotherhood

Duration 10 month
Scope
Relocation, overhaul and commissioning of turbo generator
Benefits

Reliable Unit with workman's guarantee. Extended life expectancy of the unit

Machine type Steam turbine
OEM

Hitachi

Scope
Re-metal, NDT, bond test and machine to final size
Benefits

Local content, competitive prices. Quick turn around time

Machine type Steam turbine
 OEM

KGHH (MAN)

 Manufactured 1976
 Duration 12 month
 Scope
Removal of blades, machine turbine body, weld up body, manufacture new blades, fitment of blades, and high speed balancing
 Benefits

Substantial cost reduction in comparison to new rotor, and faster delivery time 

Machine type Steam turbine
OEM

KWU-AEG (Siemens)

Manufactured 1970 
Duration 24 month & 12 month
Scope
Design, manufacture, fit and delivery 16 completely bladed discs for various stages (Stage 3 & 4) 
Benefits 70% Local content, and cheaper than OEM 
Machine type J1360C 02A Heat Exchanger 
OEM Condensate Extraction Pump (C.E.P )
Manufactured 1940
Duration 6 month
Scope complete rebuild 
Benefits Product knowledge, redesign, manufacturing, 24/7 site support
Machine type Super critical steam turbine
OEM GE
Manufactured 2016
Duration 3 weeks 
Scope Manufacturing 2 off  Acid Cleaning Valve Plugs
Benefit Product knowledge
Features 5-axis CNC milling of large blades is performed in one setting on a Leichti 1400g Turbomill, the first and only machine of its kind in South Africa.
 Application  Marine and Power Generation Blades 
 Benefits Cost effective machine and manufacturing speed.

Fabrication & Manufacturing

Machine type Suction Silenceer
OEM

Quietflo Holland

Manufactured 1995
 Duration 10 weeks 
Scope Manufacturing 2 off  shells with Jacket Shells, manufacturing new nozzles, pressure test shell & Jacket Side and paint
Benefits Product knowledge and workshop support
Machine type J1360C 02A Heat Exchanger 
OEM

Oeltechnik Waghausl Germany

Manufactured 1975
Duration 12 weeks 
Scope
Manufacturing new stainless steel Tube-Bundle,
Pressure Test Tube & Shell Side and Paint
Benefits Product knowledge and workshop support

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